Description:
The requirements of the spray cream aerosol filling machine are very high, mainly reflected in "sterile" filling, such as aerosol can sterilization, cream aseptic filling, aerosol valve sterilization, N2O filling and N2O filling immediately after The product is shaken online to quickly dissolve N2O and cream in a short time. Only the "cream" aerosol products filled through the above process can meet the requirements of food aerosols.
This machine is combined pneumatic control and electrical control, meanwhile coordinated with other mechanisms, it is a whole set of circulation filling lines including :
1.can feeding machine,
2.double head cleaning machine,
3.high temperature tunnel sterilizer,
4.6 head liquid filling machine,
5.double head valve inserting machine(with UV disinfection),
6.4 head crimping & 4 head gas filling machine,
7.high speed weighing machine,
8.high speed actuator pressing machine,
9.high speed cap pressing machine,
10.ink-jet belt machine,
11.online vibration swing machine,
12.flexible conveyor
13.variable frequency speed regulation explosion-proof motor.
1.can feeding machine
Driven by an explosion-proof motor, this machine automatically sorts aerosol cans and walks on the conveyor line in sequence, without can squeezing, jamming, or inversion, and the speed can be adjusted as needed. The can feeder imitates the imported line.
2.double head cleaning machine
This machine is specially used to clean dust in aerosol cans. It consists of a main machine, an indexing mechanism, a cleaning body, a storage tank and an automatic control system. When there is an aerosol tank under the cleaning head, the cleaning head is sealed on the mouth of the tank, and the blowing rod is inserted into the tank to suck the dust in the tank and blow it out through the pipe. The blown dust is sent to the storage tank.
3.High temperature sterilization tunnel dryer
The machine consists of automatic heating, insulation box and frame. The heating element is installed on the box cover, and the electrical control box and circulation motor are installed on the top with a 50mm insulation layer. The sterilization tunnel is a continuously operating machine that uses hot air to sterilize aerosol cans according to a specific temperature profile. After passing through the 160ºC high temperature sterilization area, the aerosol can enters the 90ºC cooling area, and then enters the aseptic filling host.
4.6 head high-speed filling machine (can be equipped with circulation cleaning system)
This machine adopts a combination of pneumatic control and electrical control, and other coordinated actions are safe and reliable. The entry and exit of the tank is linear. The liquid filling part and the liquid filling power part are separated, which facilitates the installation and connection with the upper and lower conveying lines and saves installation space. The liquid filling part adopts multi-head filling at the same time, which has high production efficiency. The tank inlet conveying line and can outlet line adopt frequency conversion control, which can not only ensure the smooth entry and exit of the tank, but also adjust the conveying speed according to the filling speed. The liquid filling head adopts pressure tank filling, which has fast liquid filling speed and no splashing. A series of actions such as the cans being fed from the can inlet conveyor line to the filling head, and then entering the can outlet conveyor line after filling are completed, are controlled by PLC and touch screen to ensure the reliability of each action. As for the power part of liquid filling, the filling volume is adjusted through worm gear and counter display, making it easy to adjust. The inhalation and extrusion of raw materials are controlled by standard cylinders, which are stable, reliable and easy to maintain.
The circulating cleaning part consists of three solvent storage tanks, cleaning pipelines, circulating cleaning devices and control systems. The cycle cleaning time is adjustable and can be cleaned in three steps to ensure that after the filling is stopped, the pipes and liquid cylinders of the filling equipment are clean and basically free of residues.
5.Double head valve inserting machine (with ultraviolet disinfection)
The machine consists of a valve regulating mechanism, a valve feeding mechanism, a valve upper host and a control system. The aerosol valves are automatically sorted by a closed valve management plate, and are sent to the upper valve host part through the track one by one. Through signal transmission, the valves are pressed onto the aerosol can under the action of the cylinder. The closed valve management mechanism is equipped with an ultraviolet lamp to perform ultraviolet "flash explosion" disinfection of the valves.
6.4 head crimping + 4 head gas filling machine (N2O)
The main power of the four-head vacuum and sealing machine adopts a combination of pneumatic control and electrical control, which is safe and reliable. The entry and exit of the tank is a rotary operation. The turntable is driven by a motor, and the divider is indexed with high dividing accuracy. The torque limiter controls the torque and quickly stops the rotation once the load is exceeded. The tank is evacuated and the sealing part is performed by multiple heads at the same time, resulting in high production efficiency. The sealing cylinder is designed with an air guide sleeve to ensure that when sealing, the outer shaft is pressed first and the inner shaft is sealed later. When returning, the inner shaft returns first, then the sealing claw returns. The cans are fed from the can inlet conveyor line to the sealing head, and a series of actions such as the output of the can outfeed conveyor line after sealing is completed are controlled by PLC and touch screen to ensure the reliability of each action.
7.high speed weighing machine
The machine uses advanced weight sensors, Siemens PLC control and low-voltage electrical components; the electrical appliances are explosion-proof, stepper motor stepless speed regulation, human-machine dialogue interface control, emergency stop alarm, fault waiting indication and other functions. The weight of each can of product is inspected, and unqualified products that exceed the tolerance are automatically rejected. It has the advantages of easy operation, fast speed, high precision, reduced noise and good stability.
8.high speed actuator pressing machine
The machine is equipped with a 108L nozzle loading hopper, which can hold about 15,000 nozzles at a time. It also has an automatic detection and blanking device that can automatically add nozzles to the screening vibration plate. Designed with 6-station rotary installation, the machine operates stably and smoothly, and has the function of recovering gas generated due to pressure on the nozzle. The control system uses Siemens PLC as the core. It has functions such as shutdown when there is no material, shutdown when there is no tank, shutdown when the tank is full, monitoring of vibrating nozzles and automatic replenishment. It also has the function of automatic rejection of missing nozzles, realizing full automation of operations and eliminating the need for full-time personnel to monitor the machine. Really achieve the effect of saving labor. The machine has a noise reduction function and all electrical components are explosion-proof.
9.high speed cap pressing machine
This machine uses Siemens PLC as the program control core, low-voltage components; advanced human-machine dialogue interface, automatic shutdown alarm display when there is a fault, waiting for materials, etc., automatic capping and cap selection system, no human participation is required in the whole process; automatic capping if there is any leakage It has a rejection function and is designed with a lid correction function. It can correct lids with a certain amount of deformation online to reduce the loss of lids. The machine has noise reduction, full explosion-proof, low energy consumption, stable operation, fast speed, high efficiency, and reduces labor costs. Etc.
Company profile
Yangzhou Meida Filling Machinery Co.,Ltd is specialized in manufacturing aerosol filling machine, which is awarded of National high-tech enterprises, Jiangsu private technology enterprises, it is also the industry standard-setting enterprises and meanwhile a member of Chinese Aerosol Packing Committee(APC).
Basing on integrity, focusing on outstanding machine quality, implementing lean production, the company takes customer demand as the goal, so as to produce satisfied equipment. The products are popular in international market with stable and reliable running performance. In the year 2010, Meitar branded aerosol filling machine is awarded "Jiangsu Famous Brand". At present, 65% of the products are exported to Europe, Middle East, Africa, Southeast Asia, South America and the BRIC countries.
"Development and improvement" is the eternal theme of the company, "Providing high-quality products and perfect service" is the company's consistent tenet.
Cooperating with many universities and automation research institute, the company has a master and doctoral student research station in Jiangsu province, as dedicated in advanced technology development and application, it has the overall capability of design and development, manufacturing, installation and commissioning, technical training and after-sale service support. Until now, we have 6 software copyrights, 8 invention patents and 16 utility model patents. Advanced design principle, professional technique, matured system and after-sale service network are our key advantages.
Our target is to be the most reliable supplier and top leading machine manufacturer in best quality and advanced technology content, and we are always striving for becoming famous excellent enterprise in international aerosol filling equipment industry.
FAQ
Q1:Are you a factory or trading company?
A1: We are a factory specialized in aerosol filling machine, such as spray print, insecticide, ect.
Q2:Where is your factory location? How can I visit there?
A2:Meida Filling Machinery CO.,LTD is located in Yangzhou, China. You could visit us by air to Yangzhou Airport then we will pick you up to our factory.
Q3:How does your factory do regarding quality control?
A3:Quality is priority. People from Meitar always attach great importance to quality controlling from the beginning to the end.
we support to inspect machine before shipment Our factory has gained TUV and ISO authentication.
Q4:What's the guarantee if we purchase from you?
A4:All the equipment ordered from us will provide one year guarantee from the delivery date .If there is any wearing part be broken within the warranth and isn't caused by improperly operation then we would offer then new parts for free.
Q5:How about the after service?
A5:There's no problem we could send our engineer to install or fix the machine locally in due course but customer need to pay the round air tickets cost and arrange the hotel accommodation for our engineer.
Welcome you to contact us if you have any questions!
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