Product Description
This 60-can-per-minute bag on valve filling line features high efficiency, high precision, and high automation. It uses a touch screen and PLC program control, with a servo-driven system that integrates the under-cap filling of compressed air (or nitrogen) and sealing, followed by the filling of raw materials. The line consists of a can arranging machine, a four-head inflating and sealing machine, a twelve-head liquid filling machine, an automatic weighing machine, a hanging-style automatic water bath leakage testing machine, an automatic actuator pressing machine, an automatic large cap pressing machine, an automatic coding machine, and a packaging station.It is an ideal choice for manufacturers producing large-capacity BOV aerosol products.
1.Empty can arranging machine
Driven by an explosion-proof motor, this machine automatically sorts aerosol cans and walks on the conveyor line in order, without can squeezing, jamming, or inversion, and the speed can be adjusted as needed. The can feeder imitates the imported line.
| Explosion-proof motor power |
0.75kw |
| Speed range |
4.5-23r/min |
| Dimension |
1500*850*980mm |
| Matt stainless steel plate |
304 national standard thickness 1.2mm |
2.2Double head gas filling & crimping & 6-head liquid filling & 2-head cleaning machine
The machine is controlled by PLC+touch screen and driven by servo+precision planetary reducer to achieve digital precision control. Two-head gas filling and sealing, six-head liquid filling and two-head cleaning are on one main machine with high positioning accuracy. When the number of incoming cans is insufficient or the outlet is full of cans, the equipment will automatically stop working; during operation, as long as any door is opened, the equipment will automatically stop after running a single filling cycle. Enter the monitoring screen on the touch screen, and the source of the equipment failure can be intuitively found when a failure occurs. It truly realizes unattended filling.
| Applicable valve |
1bag on valve |
| Applicable aerosol can |
Diameter:35- ф65mm
Height: 70-330mm |
| Gas filling accuracy |
≤±0.03MPa |
| Crimping accuracy |
≤3‰ |
| Liquid filling accuracy |
≤±1% |
| capacity |
60cans/min |
| Liquid filling volume |
30~500ml |
| Air pressure |
0.6-0.8Mpa |
| Max. air consumption |
3m3/min |
| Dimension |
1100×1050×1900mm |
3. inner pressure detection
The machine consists of an inner pressure detection machine host and a QTG automatic can picking device. The main machine consists of a workbench, a precision indexing mechanism, a pressure measuring head and an automatic control system. The pressure measuring head is mainly composed of a column slide lifting mechanism, three groups of cylinders, a detection head, a pressure sensor, a pressure transmitter, etc. When there is an aerosol can under the pressure measuring head, the detection head automatically presses down, the valve stem of the valve on the aerosol tank is pressed down, and the detection head opens and connects with the aerosol tank at the same time.
| Applicable aerosol valve |
1″ |
| Detection rate |
100% |
| Production capacity |
30-40cans/min |
| Pressure measuring range |
0-2MPa |
| Power |
220V,50Hz |
4.Aerosol explosion-proof weighing machine
The machine adopts advanced weight sensors, Siemens PLC control and low-voltage electrical components; the electrical appliances are installed in explosion-proof devices, stepper motors have stepless speed regulation, human-machine dialogue interface control, emergency stop alarms, fault waiting instructions and other functions. The weight of each can of product is inspected, and unqualified products that exceed the tolerance are automatically removed. It has the advantages of easy operation, fast speed, high precision and good stability.
| Weighing Accuracy |
≤±1g |
| Weighing Range |
0-1500g |
| Production Capacity |
60cans/min |
| Working Pressure |
0.5MPa |
| Power |
AC220V |
5.
Oil Spray Nozzle and Cap placing machine
The machine consists of a large cover feeder, a material sorter, a conveyor track and a host machine. An appropriate amount of large caps can be placed in the hopper of the feeder, and the large caps will be automatically transported to the lining vibrating plate, and is equipped with an automatic detection and blanking device. The vibration plate automatically arranges the large cover into the track, and sends the large cover to the core wheel of the main machine under the action of compressed air. The host drives the aerosol can and the large cover to slide to the predetermined position. After receiving the signal, the large cover pressing mechanism presses down the air pressure and presses the large cover on the aerosol can. The speed and pressure of pressing down can be adjusted. The movement of the machine is fully automated and does not require special personnel to be on duty, truly achieving the effect of saving labor.
| Production capacity |
60cans/min |
| Working pressure |
AC220V,50Hz |
| Air consumption |
≥0.5Mpa |
| Applicable can diameter |
≥0.5m3/min |
| Applicable can height |
φ35-φ70mm |
| Production capacity |
100-300mm |
6.Inkjet Conveyor Belt
Under the action of explosion-proof motor, the machine's main and vice synchronized conveyor belt clamps the aerosol cans to run to the coding area, and the aerosol cans will be bottom coded one by one. Conveying speed is adjustable, easy to adjust for different diameters of cans, the cans do not rotate, the sprayed characters are clear, no cans fall down, no harm to the cans. This machine can be fixed on the conveyor line at will, saving space.
| Production capacity |
100-120cans/min |
| Shanghai Ruijin explosion-proof motor power |
0.37kw |
7.Conveyor belt, explosion-proof motor, packaging workbench
This part is an auxiliary component of the fully automatic production line.
| Conveyor belt length |
according to customer requirements |
| Explosion-proof motor |
1.1kw |
| Packaging workbench |
2025*600mm (can be customized) |
Company Profile
FAQ
Are you a manufacturer or a trading company?
A:We are one of the leading manufacturers of aerosol filling equipment in China.
Where are you located? And how we can reach your factory?
A:We are located in Yangzhou, Jiangsu Province in East China. You can take the fast train to us or take the plane to Yangzhou Taizhou International Airport. Then we will pick you up to our factory.
Which port do you use for export?
A:Shanghai port is our most frequently used port for export. We can also send to other ports if you need.
What is your minimum order quantity?
A:One unit/set.
What price term you can offer. Can you also offer DDP price besides FOB and CIF?
A:We can offer FOB or CIF price. We can also offer DDP price if you need, which mean we can deliver to your yard/warehouse where you only need to take the goods.
What is your payment term?
A:Normally, our payment term is 30% deposit in advance and balance is to be paid before shipping or against the presentation of BL copy.
What is the delivery time?
A:We have strong production capacity. Our lead time is only 2-4 weeks depending on what equipment you buy.
What certificates do you have?
A:We have ISO, CE and TUV certificates. We can apply for more if our customers need.
Do you provide OEM/ODM service?
A:Yes. We have very strong RD capabilities. We can design the machine according to your requirements (material, power, filling, type of cans, layout of your factory, etc.).
How about after sale service?
A:There`s no problem we could send our engineer to install or fix the machine locally in due course but customers need to pay the round air tickets cost and arrange the hotel accommodations for our engineer. We are happy to provide lifetime technical support.
What`s the warranty if we purchase from you?
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